vhf camfacture AG

CNC Machining Systems | Carbide/Diamond Tools

http://www.vhf.eu/en/Machines/BasicSystems/ActiveProLine

Active Pro Line

Technical Data

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Construction using high-strength aluminium profiles

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Stable underframe as integral part of the machine

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Reversed rack-and-pinion drive with precise double linear guides and hybrid motors for x and y axis

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High-revving hybrid motors with gearing for x- and y axis

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Two axes in y direction enable a better distribution of force and a broader scope for special designs

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z axis with ball screw spindles free from backlash with flanged bearings

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Special vacuum table – with suction units integrated into the substructure of the machine – makes it possible to exchange workpieces within seconds and offers high fixation force (e. g. suction power for CAM 2030 Active Pro 576 m³/h in four separately switchable chambers)

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Dimensioning of x axis: 250 mm, dimensioning of z axis: 175 mm

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Repetition accuracy in x and y direction: ± 0.05 mm; in z direction: ± 0.01 mm

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4 end/reference switches, accuracy < 0.01 mm

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Cable drag chains for all cables

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Easy-to-maintain construction

Scope of Delivery

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CNC machining system – dimensions and positioning ranges see table

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Controller CNC 980+

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Manufacturing computer with flat screen

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Special vacuum table with suction units and vacuum fleece

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Separate emergency stop button

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Complete cable set

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Machine documentation in German or English

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Delivery, installation and introduction within Germany, Austria and Switzerland by a vhf staff member

Peripheral Equipment

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Front clamping range 500 mm

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Lift 160, passage 200 mm

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Lift 260, passage 300 mm

 

On request, there are individual extras available which are not listed on the following sites. Please ask us for further details about:

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Multi-spindle solutions for a quick serial production of identical workpieces

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Single T-slot plates which are being held by the vacuum table are a useful supplement when you have to fix e.g. (clamp) attachments for the production of special parts

 

Controller CNC 980+

The scope of delivery of your basic system includes the controller CNC 980+ which can drive up to five axes simultaneously. Its powerful output stages always ensure a smooth machining process.

 

Further Options

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The Active Pro systems are also available with a greater passage height than listed in the table (here a machine with a special passage height of 440 mm).

 
 
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Realize completely different processing techniques on one system: an optional quick change equipment allows to quickly exchange spindle and cutting unit.

 
 
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More rational serial production of identical workpieces due to multi-spindle solutions – depending on your application, the number and type of the spindles can be varied.

 
three spindle solution
 

Do You Want an Offer?

We would be pleased to make you a detailed offer for a CAM system with all necessary accessories which is customised to your requirements:

 

Order printed catalogues or download the PDF versions:

 

The most popular system in the sign making sector at a favourable special price:

 

Brief description
CAM 2030 Active Pro

The Active Pro series is the measure of all things for applications which demand a large working area. We build the machines with a maximum width of 3 metres, its depth is nearly unlimited. The CAM 2030 Active Pro displayed below with its positioning range of 2 x 3 metres has proven to be a real fast seller, especially for sign making applications.


XXL plate processing


The low-weight aluminium construction enables very high acceleration rates; thanks to powerful hybrid motor drive units, it is possible to mill materials of nearly all hardness grades. A substructure made of panel profiles that are bolted against each other horizontally ensures high stability.

Milling machine

Large format system CAM 2030 Active Pro (positioning range: 2,020 x 3,020 x 70 mm) with integrated special vacuum table.

 

Its rack-and-pinion drive achieves a remarkable repetition accuracy of ± 0.05 mm. Thus such a vhf CAM system does not only produce excellent milling results for its size, it can even be used well for engraving works. The z axis is driven by ball screw spindles and complies with highest demands concerning precision.


Serial special vacuum table


A real highlight of this machine series is the special vacuum table which is integrated into the machine table and included with the vacuum suction units in the system price. As it has been trimmed by surface milling, you will achieve an optimum plane parallelism. Your workpieces can be exchanged within just a few seconds and will then be fixed with high adhesive force. During the milling process, the vacuum table itself is protected by a fleece so that the tool cannot damage its surface.

 
vacuum table

Different kinds of workpiece fixation on one system: special vacuum table (left), front clamping range for high workpieces and a T-slot table behind.

 

On request you can replace the serial vacuum table fully or partly by a T-slot table. Your machine can also be equipped with a front clamping range – as known from the Premium line – for machining very high workpieces at their front sides. Depending on your requirements, these different kinds of workpiece fixation can also be combined, as shown in the image below.

 
detail cnc machining systems CAM 2030

Detail view of the bridge with z axis of a CAM 2030 Active Pro where a rotary current spindle SPC 1500 is mounted.

 

The serial five axis controller CNC 980+ makes the Active Pro systems real all-rounders: milling spindles and tangential cutting devices can be used both. They can be exchanged easily – depending on the current application. So, for instance, it becomes possible to cut also digital prints, textile and synthetical fabrics or veneer into shape.


Special sizes nearly unlimited


Please contact us when you need a special design with specific dimensions. The construction of these CAM systems using panel profiles and rack-and-pinion drives for the x and y axis which can be extended to nearly any size grants as much freedom as possible. An example would be a system with a size of 3 x 14 metres which we have manufactured for the production of side plates of refrigerated trucks.

 
Milling system

Special design of a CAM 2040 Active Pro with three different possibilities of workpiece fixation – on the positioning range of 2,020 x 4,020 mm (x/y) there is a front clamping range with a depth of 500 mm, behind comes a T-slot table with another 500 mm depth and finally on the last 3,000 mm there is a special vacuum table.

 
Dimensions
Model x/y positioning
range (mm)
Mounting
area (mm)
z axis lift
(mm)
z passage
height (mm)
Ext. dimensions
(W x D in mm)**
CAM 1010 Active Pro 1,020 x 1,020 1,000 x 1,000 70, 160*, 260* 100, 200*, 300* 1,574 x 1,670
CAM 1020 Active Pro 1,020 x 2,020 1,000 x 2,000 70, 160*, 260* 100, 200*, 300* 1,574 x 2,670
CAM 1520 Active Pro 1,520 x 2,020 1,500 x 2,000 70, 160*, 260* 100, 200*, 300* 2,074 x 2,670
CAM 1525 Active Pro 1,520 x 2,520 1,500 x 2,500 70, 160*, 260* 100, 200*, 300* 2,074 x 3,170
CAM 2030 Active Pro 2,020 x 3,020 2,000 x 3,000 70, 160*, 260* 100, 200*, 300* 2,574 x 3,670
CAM 2040 Active Pro 2,020 x 4,020 2,000 x 4,000 70, 160*, 260* 100, 200*, 300* 2,574 x 4,670
CAM 2060 Active Pro 2,020 x 6,020 2,000 x 6,000 70, 160*, 260* 100, 200*, 300* 2,574 x 6,670
... ... ... ... ... ...
CAM 3080 Active Pro 3,020 x 8,020 3,000 x 8,000 70, 160*, 260* 100, 200*, 300* 3,574 x 8,670
... ... ... ... ... ...

* optional equipment
** The external dimensions of the machine do not include the foot plates, they overlap 20 mm each to the front and rear side.
The height of the machine varies depending on passage height/z axis.
The Active Pro systems are available in many more sizes – just ask us.
 

Picture Gallery

 
rack-and-pinion drives

Drive concept: The power transmission works over a rack-and-pinion drive. It can be accomplished in nearly any length, so that there are only few limitations regarding the machine size.

embedded controllers

Accurately secured: The machine and spindle controllers can be embedded safely and space-savingly into the underframe.

 
multi-spindle solution

A multi-spindle solution can also be realized with two independent z axes (interesting for heavy spindles or a greater distance between the spindles).

chip wiper

For a low-maintenance operation: The sliding carriages of the linear guides will be kept clean by a chip protection roof and a chip wiper.