vhf camfacture AG

CNC Machining Systems | Carbide/Diamond Tools

http://www.vhf.eu/en/Machines/BasicSystems/ImpressionLine

Impression Line

Your Advantages

All Impression Systems

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applicable for dental technology

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due to its closed casing no dust particles spread outside during the machining process

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the Jäger high frequency spindle is very silent and enables high rates of feed – the precision bearing of the spindle axis ensures a top surface-quality of the treated workpieces

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highest accuracy due to automatic axis measurement and axis compensation

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intelligent suction concept keeps working area clean and protects machine against soiling

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very easy operation through provided control software – no previous knowledge in engraving or milling necessary

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machine and software made by vhf in Germany

 

Features CAM 4-02 and CAM 5-02 Impression

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universally applicable for dental technology, jewellery production and micro-machining

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available either as four-axis model CAM 4-02 Impression or as five-axis model CAM 5-02 Impression (for dental technology)

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high-grade automatisation due to automatic tool change – the whole machining process from the initial rough machining up to the final finishing will be performed without intervention of the operator

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using the optional minimum quantity lubrication, you can directly machine harder sorts of metal

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quick and easy exchange of workpieces within seconds due to pneumatic collet chuck

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double protected by the front cover and the working area covers

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depending on the field of application, the basic system provides different fixing devices – further fixing devices are optionally available; custom-made designs are also possible

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high operating comfort

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highest flexibility concerning applications and materials

 

Features CAM 4-K1 and CAM 4-K2 Impression

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expert for dental technology

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the compact table housing finds place everywhere, its footprint only amounts to 400 x 385 mm

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protection of the danger zone by a safety contact between front lid and machine

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tool change: CAM 4-K1 Impression by quick chucking device; CAM 4-K2 Impression by automatic tool changer with 6 stations

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extremely favourable price

Fixing Devices

Dental Technology

CAM 4-02/CAM 5-02 Impression: two provided fixing devices for round universal blanks with 98 mm diameter and a thickness of 10 mm to 26 mm · other fixing devices are optionally available

 
 

CAM 4-K1/CAM 4-K2 Impression: integrated fixing device for round universal blanks with 98 mm diameter and a thickness of 10 mm to 26 mm

 
 

Jewellery Production – CAM 4-02 Impression

Four provided fixing devices: O and U fixing device for holding one plate each, three-jaw chuck for holding round workpieces and a fixing device for rings · other fixing devices are optionally available (e. g. H fixing device)

 
 

Micro-Machining – CAM 4-02 Impression

Fixing devices on request

CAM Software

For designing your workpieces, you can use any CAD program. For the subsequent preparation of the data for the machining process, we recommend the following CAM programs:

Dental Technology

Included software DentalCAM: three-dimensional data can be imported from any CAD software via the standardized STL format and will be processed for the output

Jewellery Production and Micro-Machining

SUM3D

Accessories

Model Variant CAM 5-02 Impression

If you would like to produce drilling templates or undercut bridgeworks in the dental sector, we recommend to use the model variant CAM 5-02 Impression. With a special fixing device the blank will be rotated steplessly up to 360 degrees on the plane of the fixing device. The locking will be performed by a compressed air impulse. So you can reach positions with the milling cutter which are not accessible during four-axis operation. The five-axis extension is also retrofittable.

 

CAM 4-02/CAM 5-02 Impression Impression

 

Minimum Quantity Lubrication

Using an electronically controlled minimum quantity lubrication, you can also process harder sorts of metal. This improves your results and extends the endurance of your tools. This optional external unit with liquid tank and instruments is also retrofittable.

 

All Impression Systems

 

Dental Suction Unit with Fine Filter

Zubler-Sauger

For machining zirconium oxide and other materials where fine dust particles are being produced, we recommend to use a suction unit with fine filter, for instance Zubler V6000 which is quiet as a whisper and has a space-saving tower housing.

 

Cabinet

On request, there are also stable cabinets available which offer much space for your workpieces and accessories. Its massive granite plate underlines the high-value appearance of your system.

 

Do You Want an Offer?

We would be pleased to make you a detailed offer for a CAM system which is customised to your requirements in jewellery production or micro-machining:

 

All of the compact Impression table systems impress by their high-quality components like the integrated Harmonic-Drive rotary axis and the Jäger high frequency spindle. Thus they are perfectly suitable for all kinds of applications where smaller workpieces have to be machined by four or five axes simultaneously. The automatic rotary axis measurement and the automatic axis compensation guarantee a consistently high machining precision. The Impression systems are available in four different variants.

 

CAM 4-02 and CAM 5-02 Impression


The systems CAM 4-02 and CAM 5-02 Impression are our comfortable all-rounders. Their fields of application are mainly in the sectors of dental technology, jewellery production and micro-machining. CAM 5-02 Impression is the model for five-axis operation in the dental sector. Both systems distinguish themselves particularly by an automatic tool changer which enables a complete machining of the workpiece without manual intervention of the operator. Furthermore they score when you have to exchange the workpieces – thanks to the pneumatic collet chuck the complete fixing device can be exchanged easily within seconds. Using the optional minimum quantity lubrication, this system can also process metal. It doesn’t matter whether you want to produce crown and bridge frameworks for the dental technology, wax models for jewellery production or if you directly process other objects of wood, plastics or metal – we offer a wide range of clamping devices to safely fix your workpieces.

 
Dental milling machine CAM 4-02 Impression

4 Axis Machining System CAM 4-02 Impression with automatic tool change and exchangeable clamping devices

 
working area of CAM 4-02 Impression

working area of CAM 4-02 Impression while processing a zircon blank

 

CAM 4-K1 and CAM 4-K2 Impression


CAM 4-K1 Impression and CAM 4-K2 Impression are micro-machining systems, too. Drawing on our many years of experience in dental technology, we have newly constructed these machines especially for the tasks in this field of application. The main focus of the development has been put on a consistent concentration on the essentials. Most obvious is the extremely compact design. Upon closer examination, the uncompromisingly rigid construction of the new vhf system leaps to the eye. So it is ensured that you will achieve first-class results.

 
Dental mililng machine CAM 4-K1 Impression

4 axis machining system CAM 4-K1 Impression with integrated fixing device

 

Compared with our comfortable all-rounders, CAM 4-02 Impression and CAM 5-02 Impression, some features which are not absolutely necessary could be omitted due to the focus on dental technology: for instance the pneumatic collet chuck for exchanging the workpiece. However, in order to exchange a blank, the fixing device will be automatically moved to the front of the machining area so that this can be done quickly and comfortably. Using CAM 4-K1 Impression, the tools will be exchanged within seconds due to a convenient quick chucking device. If you do not want to perform this manually, we recommend the model CAM 4-K2 Impression where you get an automatic tool changer with six stations.

 
working area CAM 4-K1 Impression

working area CAM 4-K1 Impression

 
tool changer of CAM 4-K2 Impression

tool changer of CAM 4-K2 Impression with six stations

 

presentation of vhf's four dental milling machines and of the software DentalCAM

 

Information Material

Information about the machines and their accessories for the application in jewellery production:

 
 
 

Please note that our Impression Dental systems are exclusively sold via OEM partners and specialised trade. Our sales partners will provide you with information about the machines and their accessories. For a list of our partners see the following link:

 

Impression Systems by Comparison

 
 
Comparison of Technical Data
CAM 4-02 and CAM 5-02 Impression CAM 4-K1 and CAM 4-K2 Impression
General
Fields of application dental technology, jewellery production, micro-machining dental technology
Machinable materials plastics, metal, zirconium oxide, nanocomposites, wax, wood plastics, zirconium oxide, nanocomposites, wax
 
Basic System
x/y/z positioning
range
120 x 90 x 70 mm 100 x 100 x 40 mm
Drives precise ball screw spindles for the 3 linear axes with 2.5 mm lead · motor resolution < 1 μm · ground steel precision guide rails precise ball screw spindles for the 3 linear axes with 4 mm lead · motor resolution < 1 μm · ground steel precision guide rails
Repetition accuracy ± 0.003 mm ± 0.005 mm
Housing complete encapsulation of working area with closable front cover and additional encapsulation of spindle and tool change during the machining process complete encapsulation of working area with closable front cover · front lid switch (when opened, the machine switches into the halt mode)
Working area illumination yes yes
Measurements (W/D/H) ca. 620 x 530 x 515 mm ca. 400 x 385 x 410 mm
Weight ca. 80 kg ca. 45 kg
 
Rotary Axis
Features rotary axis with highest true running accuracy for processing workpieces on their full circumference of 360 degrees · harmonic drive free from backlash with circular spline diameter 60 mm rotary axis with highest true running accuracy for processing workpieces on their full circumference of 360 degrees · harmonic drive free from backlash with circular spline diameter 40 mm
Axis measurement automatic measurement of rotary axis and automatic axis compensation for absolutely exact results automatic measurement of rotary axis and automatic axis compensation for absolutely exact results
Fixing device CAM 4-02 and CAM 5-02: pneumatic collet chuck for exchanging the fixing devices · provided fixing devices depending on the field of application
CAM 5-02: additionally five axis extension for dental technology for producing undercut bridgeworks (for blanks with a diameter of 81 mm)
integrated fixing device for round universal blanks with a thickness of 10 to 26 mm and a diameter of 98 mm
 
Controller
Features Type CNC 300 · synchronic interpolation of 4 axes · great smoothness of running, powerful and accurate due to microstep operation · high processing speed due to exponential acceleration ramps · Look-ahead feature for continuous velocity along the path Type CNC 300 · synchronic interpolation of 4 axes · great smoothness of running, powerful and accurate due to microstep operation · high processing speed due to exponential acceleration ramps · Look-ahead feature for continuous velocity along the path
 
Spindle
Features high frequency spindle SF 170P · nominal power under constant load (S1): 170 W · maximum power output (Pmax): 240 W · rotational speed range up to 60,000 RPM · radial deviation at internal cone of the precision shaft < 1 μm · blocking air prevents entering of foreign substances in the bearing area CAM 4-K1: high frequency spindle SF 170 · nominal power under constant load (S1): 170 W · maximum power output (Pmax): 240 W · rotational speed range up to 60,000 RPM · collet chuck 3 mm · radial deviation at internal cone of the precision shaft < 1 μm
CAM 4-K2: high frequency spindle SF 170P · nominal power under constant load (S1): 170 W · maximum power output (Pmax): 240 W · rotational speed range up to 60,000 RPM · collet chuck 3 mm · radial deviation at internal cone of the precision shaft < 1 μm · blocking air prevents entering of foreign substances in the bearing area
Collet chuck pneumatic for tools with 3 mm shank diameter CAM 4-K1: manual for tools with 3 mm shank diameter
CAM 4-K2: pneumatic for tools with 3 mm shank diameter
Tool change automatic tool change station for 5 tools with automatic length detection · tool breakage monitoring · compressed air monitoring for automatic tool change CAM 4-K1: manual with quick chucking device · tool length detection · tool breakage monitoring
CAM 4-K2: automatic tool change station for 6 tools with automatic length detection · tool breakage monitoring · compressed air monitoring
Tool cooling prepared for minimum quantity lubrication
 
Dust Extraction
Features extensive hole plate in working area for an efficient dust extraction · connector for hose at the side of the housing · automatically controlled 230 Volt outlet for an external suction unit · openings in the rear panel of the working area for dust extraction · connector for hose at the side of the housing · 24 Volt output for connecting the switching unit
 
Other
Accessories various fixing devices · minimum quantity lubrication · retrofittable five-axis extension for CAM 4-02 Impression · cabinet (W/D/H: 950 x 600 x 1.160 mm + tray on the side) switching unit PSW 01 for automatically switching a vacuum cleaner · cabinet (W/D/H: 950 x 600 x 1.160 mm)