vhf camfacture AG

CNC Machining Systems | Carbide/Diamond Tools

http://www.vhf.eu/en/Machines/BasicSystems/PremiumLine

Premium Line

Technical Data

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Substructure construction using high-strength aluminium profiles ensures extreme stiffness, low weight and highest load capacity

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Massive T-slot table (thickness: 20 mm) for easily fastening workpieces and fixing devices using slide nuts

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Precise steel linear guides driven by hybrid motors

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Stable underframe as integral part of the machine

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Ball screw spindles free from backlash with flanged bearings

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2 axes in y direction enable a better distribution of force and more flexible designs of custom-made systems

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Dimensioning of x/z axis: 225 mm

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Teflon-coated rubber seal protects the spindles from chips

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Repetition accuracy ± 0.01 mm

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4 end/reference switches, accuracy < 0.01 mm

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Cable drag chains for all cables

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Easy-to-maintain construction

Scope of Delivery

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CNC machining system – dimensions and positioning ranges see table

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Controller CNC 980+

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Manufacturing computer with flat screen

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Separate emergency stop button

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Complete cable set

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Machine documentation in German or English

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Delivery, installation and introduction within Germany, Austria and Switzerland by a vhf staff member

Peripheral Equipment

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Front clamping range 250 mm

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Front clamping range 500 mm

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Rear clamping range 250 mm

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Lift 290, passage 300 mm

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Lift 490, passage 500 mm

 

On request, there are individual extras available which are not listed in the following chapters. Please ask us for further details about:

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Workpiece-specific fixation with pneumatic clamping devices

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Multi-spindle solutions for a quick serial production of identical workpieces

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Strap covering for the y guiding rails for an improved protection against chips

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Bridge support with additional U beam, equipped with tension and pressure screws

Controller CNC 980+

The scope of delivery of your basic system includes the controller CNC 980+ which can drive up to five axes simultaneously. Its powerful output stages always ensure a smooth machining process.

 
controller

Further Advantages

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Ball screws of high alloy steel ensure stability, highest precision and a reliable power transmission from the High-Torque drives.

 
ball screws
 
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Two y axes with double linear guides each enable a low-vibration operation and thus guarantee clear-cut results when milling or engraving.

 
 
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A stable construction of the holding angles of the bridge ensures a powerful machining, even on large systems with a very broad bridge.

 
holding angle
 

Do You Want an Offer?

We would be pleased to make you a detailed offer for a CAM system with all necessary accessories which is customised to your requirements:

 

Order printed catalogues or download the PDF versions:

 

The characteristics of the Classic model range apply also to the Premium line starting with CAM 0505: high precision due to ball screw spindles free from backlash and a high machining speed in three dimensions due to the intelligent controller CNC 980+. However, the Premium line offers considerably more on top of that.


For tough industrial usage


A feature which has to be pointed out especially is the greater stability of the system. The very stiff construction of the substructure using panel profiles offers great constructive advantages. The profiles that have been bolted against each other horizontally ensure an extremely stable machine table which is covered with a 20 mm thick T-slot plate of massive aluminium. The internal honeycomb structure of the high-tensile aluminium profiles of which the whole system is constructed is so resumed in principle in a large scale. This results in a maximum stability at minimum weight and thus in highest driving dynamics.

 
milling machine

Large format system CAM 1525 Premium with front clamping range (positioning range 1,550 x 2,510 x 190 mm).

 

Thanks to more powerful drives with double linear guides and two y axes, it is also possible to work at higher rates of feed on materials which are difficult to machine. A very smooth operation while machining the workpieces and therefore a first-class quality of the cut edges is a self-evident feature of the Premium line.


Maximum variety regarding size and equipment


The stable design also enables a construction of broader machines at a smaller depth. Just compare for instance a CAM 2010 with a CAM 1020. Although both system have a positioning range of slightly more than two square metres, the machine front of CAM 1020 is only one metre wide whereas the front of a CAM 2010 is two metres wide. So the mounting area will be better accessible. This means for you a more convenient operation, a quicker change of workpieces and tools and the possibility to work on broader plate formats (thanks to the push-through option).

 

Detail view of the bridge with the z axis of a CAM 1525 Premium with high frequency spindle SF 650P.

 

The Premium line is also more flexible regarding the size of the machine. Starting with a positioning range of 550 x 510 mm, there are numerous machine sizes in 500 mm steps available. The standard z axis lift can be either 190, 290 or 490 mm. In principle it is also possible to manufacture special designs or to integrate the CAM systems into complex industrial production environments. The inputs and outputs of the controller allow the use of automatized accessories and measuring units.

The systems can additionally be equipped with a housing for safety, cleanliness and noise protection reasons. The housings are available in different variants, either partly or completely enclosed, and with different door solutions. For more information see

 

Front clamping range for very high workpieces


Because of its construction with two y axes left and right of the mounting area we can provide your system with recesses in the machine table. An already standardized variant of this is the so-called front clamping range where you can fix your workpieces vertically (see images on the opposite page and on page 20). The workpieces may reach nearly down to the ground while they are worked on at their top. This front clamping range has a standard depth of 250 or 500 mm and the width of the x positioning range (see table). For holding fixing devices, it is equipped with a T-slot plate.

 
milling systems

CAM 1010 Premium with three-sided housing and pneumatic lift gate (extra option: back-tilting gate for installation in low-ceilinged rooms).

 

The front clamping range is very commonly used for the housing production, where longer housings or similar workpieces have to be machined also at their fronts. The rest of the mounting area of the machine can be used as usual for fixing and machining your workpieces. Especially for larger machines, an (additional) rear recess facilitates the loading and adjustment of workpieces in the rear area. So it becomes possible to operate the machine from two sides with alternatingly loading the workpieces.

 
Dimensions
Model x/y positioning
range (mm)
Mounting
area (mm)
z axis lift
(mm)
z passage
height (mm)
Ext. dimensions
(W x D in mm)**
CAM 0505 Premium 550 x 510 600 x 800 190, 290*, 490* 200, 300*, 500* 1,335 x 1,064
CAM 1005 Premium 1,050 x 510 1,100 x 800 190, 290*, 490* 200, 300*, 500* 1,835 x 1,064
CAM 1010 Premium 1,050 x 1,010 1,100 x 1,300 190, 290*, 490* 200, 300*, 500* 1,835 x 1,559
CAM 1015 Premium 1,050 x 1,510 1,100 x 1,800 190, 290*, 490* 200, 300*, 500* 1,835 x 2,089
CAM 1020 Premium 1,050 x 2,010 1,100 x 2,300 190, 290*, 490* 200, 300*, 500* 1,835 x 2,564
CAM 1510 Premium 1,550 x 1,010 1,600 x 1,300 190, 290*, 490* 200, 300*, 500* 2,335 x 1,559
CAM 1520 Premium 1,550 x 2,010 1,600 x 2,300 190, 290*, 490* 200, 300*, 500* 2,335 x 2,564
CAM 1525 Premium 1,550 x 2,510 1,600 x 2,800 190, 290*, 490* 200, 300*, 500* 2,335 x 3,054
CAM 2010 Premium 2,050 x 1,010 2,100 x 1,300 190, 290*, 490* 200, 300*, 500* 2,835 x 1,559
CAM 2015 Premium 2,050 x 1,510 2,100 x 1,800 190, 290*, 490* 200, 300*, 500* 2,835 x 2,064
CAM 2025 Premium 2,050 x 2,510 2,100 x 2,800 190, 290*, 490* 200, 300*, 500* 2,835 x 3,054
CAM 2030 Premium 2,050 x 3,010 2,100 x 3,300 190, 290*, 490* 200, 300*, 500* 2,835 x 3,554

* optional equipment
** The external dimensions of the machine do not include the foot plates, they overlap 20 mm at each side.
The height of the machine varies depending on passage height/z axis and a possible housing.
The Premium systems are available in more intermediate sizes – just ask us.
 

Picture Gallery

 
machining systems

The largest of its type: CAM 2030 Premium with a positioning range of 2,050 x 3,010 x 190 mm (x/y/z); here equipped with a front and rear clamping range (the latter with a rotary axis).

The smallest system of this model range: CAM 0505 Premium with a positioning range of 550 x 510 x 190 mm (x/y/z).

 

Detail view of the front clamping range of a CAM 1010 Premium – very practical for working on housings etc.

strap covering

The strap covering for the two y guiding rails additionally prevents chips and other foreign substances from entering.

high passage height

Extra high passage (here 500 mm) with long z axis.

 

Multiple spindle systems for processing several workpieces on a larger panel.

Just ask us if you need a special solution for fixing your workpieces – we offer many possibilities to minimize your setup times.

 

A bridge support additionally increases the rigidity of your machine (recommended especially for broader bridges from CAM 15XX Premium on).